Huashil Automatic Shaped Glass Cutting Machine
Huashil Automatic Shaped Glass Cutting Machine,
Glass Cutting Machine,
Equipment Introduction
This model is a glass cutting machine, which integrates automatic glass loading, automatic labeling, telescopic arm function, and automatic cutting machine. It is suitable for straight and shaped cutting of glass in construction, decoration, home appliances, mirrors, and crafts.
| Functions | Standard functions | Cutting optimization software | 1.Professional glass cutting and optimized typesetting function: greatly improve glass cutting rate and production efficiency.
2.Compatible with Italian OPTIMA optimized software and domestic GUIYOU software’s standard G code: Realize the universality of different format files. 3.Fault diagnosis and alarm function: It can automatically record the running status of the machine in the production process, fault alarm and display problems. |
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Fiber laser positioning |
1. Automatic edge-finding and positioning of glass: Precise measurement of the actual position and deflection angle of the glass, realizing automatic adjustment of the cutting path of the blade, and improving efficiency 2. Intelligent shaped scanning: The detector can intelligently scan the shaped objects and automatically generate graphics to realize contour cutting. |
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| Cut technology | The cutting blade pressure is controlled by an electromechanical precision pressure regulating valve, and the cylinder pushes the pressure uniformly to make the blade perfectly fit the surface of the glass to cut, avoiding skipping due to glass quality problems. | ||
| Optional function | Telescopic arm function | High precision pinion and rack drive is adopted to replace the original screw drive, each time the loading is completed by the telescopic arm movement, the machine does not need to move.
It can be controlled by computer autonomously, and automatic loading and cutting can be completed without manual intervention, which greatly improves efficiency; Due to the reduction of the number of walks, the mechanical wear is greatly reduced and the life and stability of the machine are improved. |
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| Automatic labeling | Replace manual labeling. According to customer requirements, the printer prints labels that record glass information.
The label is applied to the corresponding glass surface by the labeling cylinder. (We recommend customers to configure the labeling function) |
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| Glass breaking function | Install the ejector rod on the cutting platform.
The cylinder pushes the ejector rod to disconnect the glass. |
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| TransportFeatures | The cutting beam is equipped with the conveyor sucker. There is no need to manually move the glass.
The cutted glass can be transferred to the air floating glass breaking table through the conveyor sucker, and the breaking operation is performed on the glass breaking table. |
| Category | Project | Project Instruction | Note | |
| Product configuration | Mechanical part | Machineframe | Aging treatment after welding of thicker sections. The side beam fixing plate is processed by gantry milling to ensure accuracy and stability. | |
| Flat beam | X-axis and Y-axis running flat beams adopt unique patented aluminum alloy profiles, which have high strength and high precision, and are durable and stable. | |||
| Rack | Adopting helical rack and pinion structure to improve tooth surface strength and effectively reduce noise | |||
| Oil supply | The oil supply of the cutting blade adopts the pneumatic automatic oil filling method, without manual intervention. | |||
| Fan | Customized high-power fan, high wind pressure and large flow, ensure smooth glass floatation. | |||
| Cutting drive motor | 2 set high performance industrial control dedicated servo motor for precise control and smooth operation. | |||
| Mesa | The high-density waterproof board is a substrate, and the surface is covered with an anti-static industrial felt. Ensure stable use in humid environments. | |||
| Electrical parts | Host computer | High-performance computer host for industrial control; brand high-resolution display. | ||
| Controller | Huashil special control board card, perfect match Toshiba PLC control system. | |||
| Optical fiber | Uses Panasonic laser detectors imported from Japan. | |||
| Element | Imported international first-line brand control components such as OMRON, Panasonic. | |||
| Technical Parameters | Machine parameters | Dimensions | Length * width * height：3000mm*4700mm*1420mm | |
| Table height | 880±30mm(Adjustable feet） | |||
| Power requirements | 3P，380V，50Hz | |||
| Installed power | 13kW（Use power3KW） | |||
| Compressed air | 0.6Mpa | |||
| Processing parameters | Cut glass size | MAX.2440*2000mm | ||
| Cut glass thickness | 2~19mm | |||
| Head beam speed | X axis 0 ～ 200m / min (can be set) | |||
| Head speed | Y axis 0 ～ 200m / min (can be set) | |||
| Cutting acceleration | ≥6m/s² | |||
| Cutting knife seat | Cutting head can rotate 360 degrees (precise cutting of straight lines and special shapes) | |||
| Cutting accuracy | ≤±0.2mm/m（Based on the size of the cutting line before the glass breaking） | |||
Configuration List
| Name | Brand | Nation | Feature | Note |
| Optimization software | Guiyou | China | ||
| Cutting software | Weihong | China | Guaranteed accuracy | |
| Linear square rail | T-win | Taiwan | ||
| Electrical components | AirTAC | Taiwan | ||
| Solenoid valve | AirTAC | Taiwan | ||
| Photoelectric switch | Omron | Japan | ||
| Encoder | Omron | Japan | ||
| Cutting knife | Bohle | Germany | ||
| High soft line | Kangerde | China | ||
| Windpipe | Sun Rise | Taiwan | ||
| XX axis servo motor | DEAOUR | China | 1.8KW*2 | Intel chips |
| Y axis servo motor | DEAOUR | China | 2.2KW | |
| Stepping motor | EKP | China | 1kw | |
| Control System | Toshiba | Japan | ||
| Contactor | Schneider | France | ||
| Inverter | JRACDRIVE | China | ||
| Breaker | AirTAC | Taiwan | ||
| Main bearing | NSK | Japan | ||
| Intermediate relay | AirTAC | Taiwan | ||
| Air flotation device | Customization | China | Customization | 3KW |
| Proximity switch | Omron | Japan | ||
| Scanner | Panasonic | Japan | ||
| Fault detection system | HUASHIL | China | ||
| Gear rack | T-win | Taiwan | ||
| Note：Due to the continuous improvement of the equipment, some details will be changed, and the consulting business personnel shall prevail on the latest model. | ||||
Automatic loading：The telescopic arm and the big arm extend out at the same time, and automatically find the glass. After the system detects the suction cup firmly, put the glass back to the table automatically, and the upper plate is finished
Intelligent control: one button control can finish the loading, cutting and labeling at one time
Automatic cutting：Intelligent optimization cutting software, optimization rate up to 99%, automatic cutting, high precision, fast speed
Automatic labeling：Intelligent automatic labeling，labeling follows the head of the cutting machine,which has the advantages of fast speed and high stability.
Automatic walking：The walking wheel is driven by two sets of high-horsepower motors, which can rotate and walk 360 degrees
Fault detection: automatic fault detection and alarm system, real-time uploading of fault causes can quickly solve the fault
Automatic Glass Cutting Machine
High efficiency, high quality and high precision.
Fully independent research and development, design, production, can be customized according to the special needs of users.
Specially developed 6mm thick 6061 high strength industrial aluminum beam to remove internal stress, to ensure the service life and load-bearing capacity of aluminum beam, large milling machine processing installation surface, to ensure the perpendicularity and straightness of the installation surface, improve the accuracy
Adopt high strength national standard carbon steel, robot full welding process, the whole body heat treatment, stress removal aging treatment, to ensure the body stability and flatness
The core parts of the printer are perfectly combined with the machine head,labeling follows the head of the cutting machine,which has the advantages of fast speed and high stability.
Adopt dual-screen control system. The security alarm system and fault detection system are equipped with network central controller and connected with big data of the company, which can monitor and deal with the production fault of the equipment remotely. Professional glass optimization software system, optimization rate up to 99%.
Adopt HD industrial display screen, aluminum alloy profile shell, explosion-proof, dustproof, super long service life. Ultra wide viewing Angle and ultra high display brightness.
Intelligent glass cutting machine
Automatic glass cutting machine
Our company with Shanghai Weihong, Shenzhen Gugao joint research and development of cutting system, with small floor space, long service life, stable performance and other advantages, optimization rate up to 99%.
Brand electrical components: adopt first-line brand electrical components, electrical lines quick plug design, convenient to replace the aging circuit quickly
Super silent drag chain
Waterproof table
Optimization arrangement-cost saving
Library with various of common shaped outlines-convenient and fast
Collection and processing of special shaped outlines-concise and effective
Laser-positioning cutting without any restraint
Intelligent printing and labeling saving and environmental protection
Intelligent loading-accurate and correct
Automatic walking-fast and efficient
Apply to industry
Architectural glass,car glass,furniture glass,craft glass,decorative glass,cupboard glass, hollow glass,spliced mirror
