How much is the technical principle known: how to preprocess the data of automatic glass cutting machine
How much is the technical principle known: how to preprocess the data of automatic glass cutting machine,
Glass Cutting Machine,
Equipment Introduction
This model is a glass cutting machine, which integrates automatic glass loading, automatic labeling, telescopic arm function, and automatic cutting machine. It is suitable for straight and shaped cutting of glass in construction, decoration, home appliances, mirrors, and crafts.
| Functions | Standard functions | Cutting optimization software | 1.Professional glass cutting and optimized typesetting function: greatly improve glass cutting rate and production efficiency.
2.Compatible with Italian OPTIMA optimized software and domestic GUIYOU software’s standard G code: Realize the universality of different format files. 3.Fault diagnosis and alarm function: It can automatically record the running status of the machine in the production process, fault alarm and display problems. |
|
Fiber laser positioning |
1. Automatic edge-finding and positioning of glass: Precise measurement of the actual position and deflection angle of the glass, realizing automatic adjustment of the cutting path of the blade, and improving efficiency 2. Intelligent shaped scanning: The detector can intelligently scan the shaped objects and automatically generate graphics to realize contour cutting. |
||
| Cut technology | The cutting blade pressure is controlled by an electromechanical precision pressure regulating valve, and the cylinder pushes the pressure uniformly to make the blade perfectly fit the surface of the glass to cut, avoiding skipping due to glass quality problems. | ||
| Optional function | Telescopic arm function | High precision pinion and rack drive is adopted to replace the original screw drive, each time the loading is completed by the telescopic arm movement, the machine does not need to move.
It can be controlled by computer autonomously, and automatic loading and cutting can be completed without manual intervention, which greatly improves efficiency; Due to the reduction of the number of walks, the mechanical wear is greatly reduced and the life and stability of the machine are improved. |
|
| Automatic labeling | Replace manual labeling. According to customer requirements, the printer prints labels that record glass information.
The label is applied to the corresponding glass surface by the labeling cylinder. (We recommend customers to configure the labeling function) |
||
| Glass breaking function | Install the ejector rod on the cutting platform.
The cylinder pushes the ejector rod to disconnect the glass. |
||
| TransportFeatures | The cutting beam is equipped with the conveyor sucker. There is no need to manually move the glass.
The cutted glass can be transferred to the air floating glass breaking table through the conveyor sucker, and the breaking operation is performed on the glass breaking table. |
| Category | Project | Project Instruction | Note | |
| Product configuration | Mechanical part | Machineframe | Aging treatment after welding of thicker sections. The side beam fixing plate is processed by gantry milling to ensure accuracy and stability. | |
| Flat beam | X-axis and Y-axis running flat beams adopt unique patented aluminum alloy profiles, which have high strength and high precision, and are durable and stable. | |||
| Rack | Adopting helical rack and pinion structure to improve tooth surface strength and effectively reduce noise | |||
| Oil supply | The oil supply of the cutting blade adopts the pneumatic automatic oil filling method, without manual intervention. | |||
| Fan | Customized high-power fan, high wind pressure and large flow, ensure smooth glass floatation. | |||
| Cutting drive motor | 2 set high performance industrial control dedicated servo motor for precise control and smooth operation. | |||
| Mesa | The high-density waterproof board is a substrate, and the surface is covered with an anti-static industrial felt. Ensure stable use in humid environments. | |||
| Electrical parts | Host computer | High-performance computer host for industrial control; brand high-resolution display. | ||
| Controller | Huashil special control board card, perfect match Toshiba PLC control system. | |||
| Optical fiber | Uses Panasonic laser detectors imported from Japan. | |||
| Element | Imported international first-line brand control components such as OMRON, Panasonic. | |||
| Technical Parameters | Machine parameters | Dimensions | Length * width * height：3000mm*4700mm*1420mm | |
| Table height | 880±30mm(Adjustable feet） | |||
| Power requirements | 3P，380V，50Hz | |||
| Installed power | 13kW（Use power3KW） | |||
| Compressed air | 0.6Mpa | |||
| Processing parameters | Cut glass size | MAX.2440*2000mm | ||
| Cut glass thickness | 2~19mm | |||
| Head beam speed | X axis 0 ～ 200m / min (can be set) | |||
| Head speed | Y axis 0 ～ 200m / min (can be set) | |||
| Cutting acceleration | ≥6m/s² | |||
| Cutting knife seat | Cutting head can rotate 360 degrees (precise cutting of straight lines and special shapes) | |||
| Cutting accuracy | ≤±0.2mm/m（Based on the size of the cutting line before the glass breaking） | |||
Configuration List
| Name | Brand | Nation | Feature | Note |
| Optimization software | Guiyou | China | ||
| Cutting software | Weihong | China | Guaranteed accuracy | |
| Linear square rail | T-win | Taiwan | ||
| Electrical components | AirTAC | Taiwan | ||
| Solenoid valve | AirTAC | Taiwan | ||
| Photoelectric switch | Omron | Japan | ||
| Encoder | Omron | Japan | ||
| Cutting knife | Bohle | Germany | ||
| High soft line | Kangerde | China | ||
| Windpipe | Sun Rise | Taiwan | ||
| XX axis servo motor | DEAOUR | China | 1.8KW*2 | Intel chips |
| Y axis servo motor | DEAOUR | China | 2.2KW | |
| Stepping motor | EKP | China | 1kw | |
| Control System | Toshiba | Japan | ||
| Contactor | Schneider | France | ||
| Inverter | JRACDRIVE | China | ||
| Breaker | AirTAC | Taiwan | ||
| Main bearing | NSK | Japan | ||
| Intermediate relay | AirTAC | Taiwan | ||
| Air flotation device | Customization | China | Customization | 3KW |
| Proximity switch | Omron | Japan | ||
| Scanner | Panasonic | Japan | ||
| Fault detection system | HUASHIL | China | ||
| Gear rack | T-win | Taiwan | ||
| Note：Due to the continuous improvement of the equipment, some details will be changed, and the consulting business personnel shall prevail on the latest model. | ||||
How much is the technical principle known: how to preprocess the data of automatic glass cutting machine
Automatic glass cutting machine has the advantages of high automation, simple operation, through computer control, input required cutting glass size and autocad graphics, the computer will automatically optimize typesetting and cutting planning, determine the processing parameters, automatic, accurate, high-speed cutting operation of glass.
The preprocessing mechanism is mainly used to obtain the terminal position, initial cutting Angle, stopping cutting Angle, speed, twist, acceleration and deceleration time, flat blanket movement time and so on. To determine whether there is continuous amputation or need to be amputation. To ensure the continuity of sectioning can also improve the efficiency of sectioning.
However, after preprocessing, the information of each point will be increased from 16 bytes to 196 bytes. If the cut is of a different nature (a circle of ripples requires 200-300 cut instructions). The memory occupied by the preprocessing is beyond the storage space of the controller, and it takes a lot of time to complete the preprocessing of all cutting instructions at one time.
一. Introduction of pretreatment mechanism of automatic glass cutting machine
When the controller receives the cutting start instruction, the motion controller starts to preprocess the cutting and turning instruction. For the reasons mentioned above, the instruction queue is much larger than the queue of partial processing points, assuming that there are 100 cutting and creating instructions. The preprocessing queue is set as 3. When the processing of the three cutting instructions is finished, the preprocessing queue is full, and at this time the first three points have enough information to fill. Publish the information of color A in advance, calculate the speed of xu complement, and send it to the speed queue.
The amn queue draws speed to the sail when the clock is interrupted. The period of clock interruption is generally 4m. When the encounter queue is picked, the main program does not do any work, but only waits for the queue bit basin.
The controller can actually use this time to perform calculations related to the top processing. Top A time – speed queue size x4(ms). When the speed queue is large enough, the amn queue can be declared and the preprocessing calculation can be carried out in the main program.
Two, automatic glass cutting machine performance characteristics
1. The use of professional computer software, equipped with professional cutting, optimization typesetting system, simple operation, high processing accuracy, cutting speed can be arbitrarily adjusted.
2. Cutting beam is driven by high-precision gear and square guide rail, with stable precision and high holding capacity.
3. Key components are imported well-known high-end accessories, stable quality, long service life.
4. Easy to maintain and use. Input the size and autocad graphics, computer will automatically optimize typesetting and cutting planning, determine the processing parameters, automatic, accurate, high-speed cutting of glass.
